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The line remains as a blank line. Shifts the edit line by the specified number of lines. The original program data remains as it is. The original program data is deleted.

Insert mode fore the character located by the edit pointer. If it has been turned off, - data in the file might be unreliable.

Make sure that the display will change as shown below. At the same time, program data is displayed on the display screen. I CHflR. The above procedure reads the program of the specified file in the memory to the edit buffer and allows program edit operation. One screen page can display up to 12 file names. When more than 12 files are stored in the memory, press the PAGE key to change the display page. I CHAR. Each time the cursor key is pressed, the edit pointer reversed display moves to the right.

The edit pointer moves continuously while the cursor key is held down. Each time the cursor key is pressed, the edit pointer reversed display moves to the left. The edit pointer and the edit line move continuously while the cursor key is held down.

When the cursor key is pressed with the edit line placed at the bottom, the edit line will return to the top. When the cursor key is pressed with the edit line placed at the top on the display screen , the edit line will move to the bottom.

The edit pointer reversed display is placed on the edit line ». This means that the edit line and the edit pointer move together.

The edit pointer moves as the edit line changes. On the display screen, 16 lines of program data are displayed on one display page. When program data to be edited is not found on the given page, press the page keys until required data is obtained.

Positions of the edit pointer and edit line remain unchanged. When the last part of the file has been reached while the page key is pressed, the remaining blocks are displayed on the screen. When the first page has been reached, the display remains unchanged even if the page key is kept pressed.

One Line Deletion 1 This function deletes the edit line. I OWR. I CHfiR. One Character Deletion 1 This function deletes a character located by the edit pointer. The specified number of lines will be deleted including the edit line ». Here, indicates the number of the deleted lines. One Line Erasing 1 This function erases program data in the edit line ». The blank line remains. When data is erased, a blank line will remain. Find This function searches for a specified character-string.

It is also possible to advance or return the edit pointer by the specified number of lines. Here, the character before and after the character-string must be the same, and the following characters cannot be used. With this command, character-strings such as X, X In this case, two lines from the last line are displayed on the screen, followed by the following message on the command line.

Operation Example: To specify the fourth block from the edit line:. Change 1 This function replaces a specified character-string with another character-string specified. The character-strings will be replaced one by one. In this case, character-strings are not replaced. The character-strings are replaced at one time.

Copy, Move, and Extract These functions are used to transfer a group of commands from one program to another or to insert the same group of commands into several different positions of a program. N N N Here, the extract buffer means the buffer where commands are temporarily saved for copy or transfer operation.

The buffer capacity is 64 character x 23 lines. Press function key [F3] COPY after the range in terms of lines of program data to be duplicated has been specified. When a negative number exceeding the first line of the file is specified, program data up to the first line of the file is transferred. Press function key [F4] MOVE after the range in terms of lines of program data to be transferred has been specified.

Here, indicates the number of the specified lines. The machine axis data is displayed in decimal numbers on the display screen, as shown below. Calculated value. Refer to the Maintenance Manual for the machine in question. TI Varies depending on the machine being used.

Diagnostics Any memory content in the memory can be displayed in a designated format on the screen. Decimal code indication 4 bytes Decimal code indication 4 bytes or 2 bytes Hexadecimal code indication 4 bytes Floating decimal point indication 8 bytes Bit string indication 1 byte.

System Variables The contents of the system variables are displayed on the display screen for each individual format. OOO 0. OOO 7 0. OOO 8 1O. Main Program Selection and Operation In order to execute a part program in the automatic mode, first select the part program.

Programs stored in the memory have their own file names since programs are managed as files. The specified main program is read from the part programs stored in the file and the subprogram, called in the main program, is searched out in the specified sub file to be loaded to the NC.

Designation of device name for calling out main file is also possible. MIN is automatically selected as main file name. Designates main program name and sub tile name. MIN KS. MIN K MIN P MIN 01 N 3. MIN B. MIN D. Mhat Is the option for program select?

A: method A B: method B S: without branch, subprogram function What is the option for program select? Option B and option S can be specified simultaneously. If the control is not supported by this operation method, the entry is ignored. WIN 01 9. For example, selecting main program name is as follows: What is the program name for program select? If the WRITE key is pressed without entering the program name, the first program in the main file is selected.

Follow the steps 5 and 6 in a. SUB JW1. If the subprogram called up in the main program cannot be found in the specified sub file, it should be searched for in the sub file of the extension SSB so that loading can start.

If it still cannot be found, an error occurs. If a main file name is omitted, A. MIN is used. If the main program is omitted, the first program in the main file name is used.

Search of the subprogram which has been stored as a part of the main file is made first. When the sub file name is omitted, the search of a subprogram called in the main program is made only for the sub file of the extension SSB or MSB. Therefore, the sub file with extension. SUB should be input without fail. Only one kind of sub file can be input.

If the subprogram in the main file calls the other subprogram, the subprogram to becalled must be stored after the one from which it is called. If there is no specified file name or program name, an error occurs. Then, the program selected previously becomes invalid.

Always confirm that the valid file name or program name is displayed on the first line of the display screen. A program once selected is valid until the next program is selected. Selecting the schedule program is invalid. When operation buffer expansion specification is selected, capacity is extended to to meters When operation buffer expansion specification is selected, the length is as follow: co m - Less than meters Schedule Program Selection and Operation This function allows unmanned automatic and continuous machining work by utilizing the pallet changer when successive identical work pieces are machined.

SDF AH. The schedule program is selected and the control is placed in the scheduled operation mode. This starts the continuous operation in accordance with the programmed schedule. Selection of a schedule program file by directly keying in the file name is also possible. Schedule program selection should be done only after resetting the NC.

If the schedule program is selected during operation, an error will occur. When the normal automatic operation AUTO mode operation by main program selection is done after selecting the schedule program, the program should be selected again.

If the repetition number of the part program is specified in the program block selection block in the schedule program, the program execution stopped during machining will not be counted.

When the CYCLE START button is pressed after; selecting the schedule program, the main program is first selected and machine operation using the selected main program begins after the completion of main program selection. If the control is reset while a main program is being selected, the main program is not selected. The main program executed in the schedule program operation mode is cleared from the operation buffer after the completion of the program execution.

The program is read and executed for each separate mode, cycle start requires the following conditions. Even in the setting mode, cycle start is possible provided that the mode previously selected is auto or MDI and the setting of bit 5 of NC optional parameter bit No.

Slide hold means the NC halt is made during axis movement. Start-up hold means the NC halt made before or after the completion of an axis movement. Slide hold during function generation: - During axis movement by rapid feed or cutting feed Axis movement stops after deceleration. When the axis stops halfway in a commanded axis travel, it is in a slide hold state. If the axis reaches the target point before it is stopped, or the operation mode stops after the execution of the other commands in that block are completed, then this is the start-up hold state, and is the same as a stop in the single block or program stop.

During operation, excluding function generation during the execution of miscellaneous commands : The slide hold is not effective for miscellaneous functions but the SLIDE HOLD lamp stays on. The machine is brought to a start-up hold state, since the operation halts after the execution of.

When axis movement and miscellaneous functions are in the same block, there are. Depending on the above conditions, if machine hold occurs during axis movement including dwell Slide hold if the machine halts at a time other than axis movement Start-up hold 2. During miscellaneous Miscellaneous function function execution execution completed.

Operation of next block. Slide hold is Rapid feed The machine will not stop operation, but after the operation is completed, it stops During this period, operation temporarily.

Note that the slide hold state is synchronizedtapping cycle G and G is not activated. The slide hold function can be activated and deactivated by the programmed M codes, M and M Note that the control is in the M mode after it is reset.

The NC system is reset when:. NC resetting operation: The state that the NC is reset by the change of the operation mode is called mode reset. The NC resetting operation stops the machine operation immediately and the NC system is initialized at the same time.

When the RESET button is pressed during axis movement, the machine slows down and then stops axis movement. The actual reset is done after axis movement has stopped.

By the mode reset, the status conditions related to the spindle spindle rotation, orientation, spindle speed and selected gear range will not be reset, and the previous status is retained.

Sequence Search and Mid-Start Sequence search is used to start the operation from a required sequence of a main program. The operating procedure for the sequence search is described below. The sequence name is searched for from the main program head currently selected, and the sequence pointer moves to the found sequence name position.

When the number of blocks has been keyed in, the search is made in the specified number either positive or negative of blocks from the currently located pointer position. The following cases result in errors: 1 When the specified sequence name is not found in the program. Note: In cases 2 and3 , the sequence number search can be executedafter resetting the NC. Since programmed commands which were not read during the sequence search are not valid, a model status must be set as needed by entering the necessary commands from the keyboard so that the actual status and the programmed status match.

During the sequence search, the read pointer is moved, while the modal instruction value and coordinate instruction value are disregarded. The sequence search is used for start-up after a pause during the machining work, while the return search is used for the return to the block while the machining is underway.

The number of the sequence repetition cannot be specified during sequence search. Additionally, the optional block skip does not affect the sequence search. Return Search and Sequence Restart When the machining cycle is interrupted during automatic operation because of tool breakage or other troubles, this function is used to restart the operation after necessary measures such as tool replacement have been taken.

After locating the sequence pointer to the specified sequence by return-search-operation, in which the commands are processed in the CPU, press the SEQ.

This positions the axes at the point commanded last at the manual cutting feedrate. When the block count is specified, the count value must be less than For entering a block count, the relative number may be given as indicated below. The return operation is executed up to the specified sequence.

Restarting operation refers to the operation in which all the commands are processed within the control, without giving output signals for axis motions, and S, T, M and B functions. The block count is the count of the sequence executed from the program start after reset. The count value and sequence name are not cleared by NC reset or by turning the power source on or off, and can therefore, be used for return after reset.

They are cleared when the operation begins. If return search operation is intended while a schedule or a main program is being executed, an error occurs. Reset by M02 or M03 is not carried out. Press the SEQ. When the SEQ. Automatic return of miscellaneous functions: a Return of the last S code Whenever there is an S code, the S code is executed unconditionally.

The T code next tool instruction does not return automatically. Therefore, if the next tool number, which is now input, is a different one, it must be reset on the tool data setting page, or if the next tool number is zero, input must be done by MDI before the start of return search operation.

The M code is grouped, and the last modal state of the group returns successively. Therefore, the operator should select the tool carefully. This prepares for the return of the latest state up to the N Search for restart N99 The axes return to the point commanded last at a cutting feedrate after the S and M states have been recovered automatically.

Sequence Stop optional This is the function to stop the program execution at a desired sequence while the automatic operation is carried out. Note that the sequence to be set must be the one already executed. The operation stops in the same manner as a single block stop: the spindle, coolant and other miscellaneous functions which are brought to a stop, when MOO is executed, do not stop.

When the block of the specified sequence name is read during automatic operation, theblocks up to the sequence before the specified sequence are executed and the machine stops. The sequence name, wherethe sequence stop is to be executed, can be changed by specifying another required sequence name. The sequence name entered for the step sequence name is handled as a character string and therefore, comparison as a number is not made. If the main program is selected correctly, setting is possible either before or during execution of the main program.

Even if the sequence name which has been already read is set, the program cannot be stopped at that sequence. The operation procedure is described below: 1 Press MDI. If this display page is not given, press the PAGE key until this page is displayed. Note that MDI operation is possible without this step. This data is displayed on the console line 21st line.

The entered data is displayed in the buffer field of the MDI program display. If an attempt is made to enter a block of commands when another block of commands is displayed in the BUFFER field, the commands presently displayed are cleared.

The input data is executed when this button is pressed. Automatic mode operation and MDI mode operation: 1 During the execution of the automatic mode operation, the MDI mode operation may be inserted after interrupting the automatic mode operation.

The block being executed is designated with TO When the operation mode is switched from the Single Block mode to the MDI mode, the controlis placed in the MDI mode right after the completion of the block, once it has been executed. Then, if the machine is returned to the automatic mode, the program execution is continued from block N after several blocks are executed in the MDI mode.

That is, the data reading-in mode as in the single block mode can be set. This setting is made by bit 7 of NC optional parameter bit No. For the call of a subprogram, the main program from which the subprogram is called should be selected before it is called in the MDI mode. While the single block mode is off, the called subprogram is executed up to its end and then the control stops operation. If the single block mode is on, the called subprogram is executed by one block and the control stops.

The entry of new data is not allowed until the completion of the called subprogram. During the execution of a schedule program, the MDI mode operation is possible if a main program is not being executed.

Single Block This is the function to check a program by actually executing it block-by-block. The read single block is determined by switch status when one block is read. If the buffer empties, a new block is read and executed. Optionally up to three keys are available. When the key is off, M01 is neglected.

These cannot, however, be returned automatically at the next cycle start. Mirror Image Each of X, Y, Z, 4th, 5th, and 6th axes has a flat key for turning on and off the mirror image function, and the sign of the coordinate value of the ON axis is reversed. The relation is established for each axis, independently. The programmable mirror image is optional. Example: N When, after the execution block N in the single block mode, start-up is done with mirror image ON, the N operation starts from N in the mirror image ON state.

While the mirror image function is active, G codes which indicate the direction of axis movement and I, J, and K commands are changed as needed. Circular interpolation G G03 Cutter radius compensation G G42 , etc. The positioning direction for one-direction positioning is not changed even in a mirror image ON state. Example: Y. Mirror Image in the Work Coordinate System Normally, when programming is executed in the local coordinate system, the mirror image function is effective in the local coordinate system.

However, it is also possible to activate the mirror image function in the work coordinate system currently selected by changing parameter data. NC Optional Parameter bit No. The new setting does not become effective only by changing the setting. Under such conditions, the relation of mirror image between in the local coordinate system and in the work coordinate system is as explained below. In the G91 mode, if no rotational elements are included in the local coordinate system and the coordinate system is shifted only parallel, the mirror image function has the same effect in the local and work coordinate systems.

Explanation for the figures: AX X-axis mirror image is turned on for machining area A. AY Y-axis mirror image is turned on for machining area A.

Override These are rotary switches to change the feedrate or the spindle speed within a certain range during machine operation. This is effective during manual rapid feed operation and programmed rapid feed mode GOO, G60, etc. Override rotary switch setting is ignored in tapping cycles called by G74 and G With an S command, spindle drive gear range selection is done automatically. In this case, no gear range change is actually done and the following spindle speed is selected, instead.

The spindle rotates at the maximum spindle speed in the selected gear range. The spindle rotates at the minimum spindle speed in the selected gear range. The actual spindle speed is displayed on the display screen. The operation below is the procedure to return to carry out manual operation using this manual intervention function.

The control is now placed in the manual intervention mode. Then, press the SEQ. With this, the axes return to the original position. Therefore, it is necessary to - confirm that the return motion will not cause interference between the spindle or the cutting tool with the workpiece or the fixture on the table.

If the SEQ. Example of Manual Intervention:. Manually a shifted SEQ. This permits the change of spindle speed or tools during this mode. Inserting Pulse Handle Operations On a machining center, it is sometimes required to feed the Z-axis manually while positioning of the X- and Y-axis is made as programmed. Or when machining a cast workpiece on which stock removal amount varies greatly, it is necessary to adjust the depth of cut manually. In such operations, axis motion controlled by the pulse handle can be inserted to the programmed axis movements.

Operation to insert axis movement by the pulse handle is explained below:. Also select the multiplication factor. Automatic return is not made for the amount fed by the pulse handle. ON key is pressed. Axis travel amount using the pulse handle is added to the axis position data which is used for judging travel end. Lock Functions 1 Machine Lock This is the function to check the program only by the display while all machine movement is stopped. The actual position values given on display screen are updated as the program is executed.

The control is then placed in the machine lock state. It is effectively used to plot the programmed path by a pen fixed on the spindle. Auxiliary functions other than S,T and M are all locked. M functions associated with an axis motion are not executed. The axis to be locked is set to the Z-axis as the standard specification but this may be optionally changed to the X- or Y-axis. Override or dry function is also effective as in normal cutting operation.

The axis specified by the axis command cancel function may be moved by manual or manual intervention operation. The spindle does not turn while the STM lock function is active. The home position return which is accompanied by an M06 tool change command is ineffective as long as the STM lock function is active.

While the STM lock function is active, manual operation of S, T and M functions is possible by manual intervention operation. Dry Run Dry run is a function for running the machine at the feedrate set by the cutting feedrate rotary switch on the machine operation panel, while disregarding the programmed feedrates in G01, G02, G03 and other similar modes.

When changed over, the machine is immediately set to the state selected. The dry run function is effective while the machine lock function is active.

Be careful when activating this dry run function since it is effective during a G74 and G84 tapping cycle, or during the G31 skip function. Operation End Light optional The operation end light goes on when the following conditions have been satisfied.

Automatic operation When program is completed 1 schedule program after executing END in a Single block off schedule program. When the alarm occurs, resetting the OSPM will extinguish the operation end light.

Operation End Buzzer optional Operates in the same conditions as the operation end light. The buzzer will sound during the period set by the MC user parameter word No. The lamp is turned off when the control is reset. If the control is provided with the alarm warninglight specification, the operation end light or the operation end buzzer will not be activated when an alarm occurs.

Auto Power Off optional The power cuts off when the following conditions have been satisfied. Library Program Registration This is the function necessary for executing such items as a subprogram and a G code macro through the MDI operation or for operating the program which contains subprogram call commands in the large capacity mode operation after specifying the S option.

That is, the registration of subprograms s possible with this library program registration function. The function messages will change as shown above. SET" appears above F1. When a program name is omitted, all the subprograms in the file specified following the comma , are registered as library programs.

Up to 65 subprograms can be registered. Note that a main program cannot be registered as a library program. Note that when the buffer size specification is changed, the library program registration state and the program selection state are all cleared. They can also be referenced in the S option mode or the equivalent operation mode DNC, for instance. Therefore, G code macro or other subprograms which are frequently used are recommended to be stored in the LIB file.

This permits them to be called any time as conventional G codes. Therefore, it is impossible to - register more than one library program which have the same name.

If the subprogram in the user program has the same name as the library program, the library program is given priority when such a subprogram is intended to be called.

Work Counter optional Count data is incremented when the machining completion signal M02 or M30 is executed. The counter has a six-digit capacity 0 to It is provided with the reset function. Hour meter range: 0 to The operator should set axis feedrates on these dials and when F1 to F8 or F1 to F4 command is read, the corresponding feedrate setting dial is selected and axis motion commands are executed at the feedrate set on the dial.

Once the dial is selected, the selected condition is not cleared by resetting the NC. It is cleared when a four-digit F command is executed or the power to the control is turned off. Manual Rapid Feed It is possible to manually feed each axis at a rapid feedrate.

Machine Operation Panel. This switch is operative while an axis is being fed. The axis moves only as long as these buttons are pressed down. When they are released, axis motion stops. Manual Cutting Jog Feed It is possible to manually feed each axis at a specific jog feedrate.

This rotary switch is operative even during axis feed. While an axis is moving, pressing the JOG feed button, which requires feed in the opposite direction, stops the axis feed then starts in the newly selected direction. Therefore, an indicating lamp is provided for each of the JOG feed buttons so that the operator can know the direction of present axis feed. Manual Pulse Feed It is possible to feed each axis using the pulse handle.

Turning the handle in the clockwise direction feeds the axis in the positive plus direction. Turning the handle in the counterclockwise direction feeds the axis in the negative minus direction. In this case, the alarm sometimes occurs. This indicates that the spindlehead is positioned either at the left or at the right end of the crossrail.

Move the. GS gQ. Spindle override Spindle counterclockwise operation. Spindle orientation Spindle stop. This automatically selects the spindle drive gear range.

Note that an S command cannot be given in the manual mode. This release state permits manual spindle rotation. The spindle release cannot be canceled in any other way. Upon completion of the orientation, the lamp stops flashing and remains illuminated. Rotating the spindle cancels the orientation state. The orientation position and speed are set by machine system parameters. For the swivel head attachment indexing operation, following conditions must be met.

Swivel head index command includes the orientation pin extraction. In completely automated operation including ATC, the swivel head is automatically indexed for automatic tool change operation after Z-axis is moved up to the tool change position, only for MCM RR position for vertical spindle FR position for horizontal spindle. Usually, the swivel head attachment is rotated in the clockwise direction. In the M17 mode, it is rotated in the counterclockwise direction.

Therefore, the correspondence between the toolpot numbers and the tool numbers changes each time the automatic tool change cycle is carried out. This means that the initial correspondence between toolpot numbers and tool numbers must be set and stored in the memory before starting the ATC operation.

For setting this correspondence, there are two ways as follows:. In this section the procedure for 2 is explained. Table" for the procedure for 1. The display is possible in the automatic and MDI modes also.

However, the setting is effective only in the manual mode. Setting is possible on either of the display pages. Indicates the active tool. The maximum number is the number of toolpots in the magazine.

If another tool number has already been assigned to the specified toolpot number, an error occurs. Otherwise, an error occurs. The maximum tool number is the same as the number of tool offsets. In case the set tool number has already been assigned to another toolpot number, an error occurs. Cincinnati Gilbert. Cincinnati Lathe Co. Cincinnati Milacron. Cincinnati Shaper Co. Clark Equipment. CM Hoists. CMC Clearing Machine. Collette Englehart. Colonial Broach. CompAir Kellogg. Cone Blanchard.

Continental Shear. Cosema International. Crystal Lake. D-M-E Standard. Dainichi Kinzoku. Dake Johnson. Data Instruments. Davis Tool. Dodge Newark. Doll and Test Kilns. Durexx Automotive. Dyna Myte. Dyna Torq. Dynamic Research Co. Eaton Leonard. Eco Rich. Electro Arc. Elm Systems. Emerson Electric. Emerson Industrial Contr.. Emerson Power Transmission. Erickson Gamet. Erickson Tool. Ernault Batignolles. Fabrication Center. Fastener Engineering. Floor Team. Flow Systems.

FMB Turbo. FPT Industrie. Friedrich Deckel. Fritz Werner. FTP Industrie. Future Design Control. Gear Grinding Co. General Electric. General Numeric. General Pneumatics. Gennari Metal. Gerhard Werner. GN Telematic. Godfrey and Siddons. Gorman Rupp. Govro Nelson. Graham Transmission.

Grand Rapid. Graseby Volkmann. Gulton West. H Ernault Batignolles. H Ernault Somua. Hamilton Tool. Hanson Whitney. Harris Engineering. Heli Center.

Herr Voss. Hewlett Packard. High Performance Machines. High Pressure Systems. Hill Acme. Hitachi Seiki. HMI Hydraulic Machines. Horsburgh Scott. Houston Fearless Westwood. Hytrol Conveyor. IBB Czech Motorcycle. Ideal Stitchers. Ideal Werk. IMCO International. Ingersoll Rand. Innovative Machinery. Interlake Packaging.

Iron Crafter. ISSC Industrial. Jas H. JIH Fong. Kiro Matic. Kiro Scan. Koolant Koolers. KSM Omark. Kulicke Soffa. Kummer Tramelan Freres. Kurt Manufacturing. Lakeland Industries. Leitz Wetzlar. Les Innovations Mechaniq.. Lewis Wire Company. Lian Feng. Lin Huan. These manual files were considered huge at the time, so hard copies were still provided. By the time of the E control, we entered the CD age and all the manuals were provided as hard copies and on CDs. Today, thanks to all the technological changes in the PA control, the manuals are provided on DVD and loaded directly onto each machine.

Okuma and distributors have support people ready and able to get you either electronic copies, DVDs, or hard copies of any manual for your machine tool. When you need a manual, the best place to start is by contacting your local distributor. Here are some of the most common types you can request:.

We offer a variety of ways for you to stay informed about our events, and to receive general Okuma updates. Fill out the form below to let us know the type of information you'd like to receive.

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